Rough it is............He did not lie!! But, it is solid!! ZERO rust and the CarFax reads that is has never been out of California, and was last on the road in 2004. My work was cut out for me!! But, good "bones" I guess you could say. The vehicle had all the evidence of being thoroughly cooked over many years. I was glad to see that the A/C system had not been tampered with and this car had the RARE cruise control.
Within an hour or so of its arrival the bigger question stood of "Why does it not run"? The man I bought it from said he was not mechanically inclined and that the engine had oil in the pan (which was true)MMMMMM. Well, I hooked up the battery in the car and all the lights go on, so it has power, and the horn works too. Therefore it should at least turn over right? NOOOOO.........It makes this horrible straining sound as if it was actually dimming the lights in the neighborhood trying to get it to at least turn over...........Nothing. Plenty of juice, and the starter sounds like it is engaged, but nothing!!
So, up on the hoist it goes for the underneath inspection and very quickly I realize that the piston is blow out the front of the motor next to the oil filter. That's why...........If not looking at the right angle, it is blocked by the Turbo and subsequent exhaust elements. The engine is tiny to say the least too. So, now the true assessment happens as to what direction to go..............I have an NOS head and all I need is a good lower end.
Being in Wisconsin, many older established salvage yards hang onto older merchandise......Maybe it is our conservative nature of the Midwest to hang onto things because you "just never know when you might need something". So, with this in mind, the search was on for something local in the salvage yard in the Turbo Sprint form. Low and behold, this old timer had one in his yard that "arrived running many, many years ago, but had the tranny out of it." I had to go and see for myself. The yard was about 30 minutes away and once there realized that this Turbo Sprint that was almost rusted in half, still had a good engine in it. I bought the car right there and had it craned onto a flat bed that afternoon and delivered to my workshop before dinner.
The Junker:
Okay, so it seems like I have all the ingredients..............With the help of an aggravating fight a day or two later with my father, I had the engine out of the donor car pretty quickly (a focus helps to turn the temperature down on boiling blood). Things are easy to remove when you are cutting the car apart!!! Once the engine was out I removed the head and saw that the lower end was in great condition, and actually was the product of a car that appeared to have routine maintenance
The "Turbo Sprint only" block (due to the detonation sensor, different pistons, and turbo oil outlet) I took to Tim at my local machine shop for a good boiling, boring, the installation of Suzuki Vitara pistons (very close to Turbo which are no longer available), along with seals, bearings, etc. Tim then used the NOS head provided, assembled it all, and then finished off the timing belt, gaskets, etc.
One step closer to the road!!
Next was to get the old engine out of the car, which was nothing short of a mess with grease, oil, and grime. GUNK is such a great thing!!! Do some soaking with it and bring out the pressure gun..........This stuff is great!!
Once the engine was staring at me on the workshop floor, and the transmission was separated, I thought it would be nice to see what I could find for a low mileage transmission for the car. Considering that is was high mileage, has some rattly sound in it with the car rolled, and was pissing grease out of the seals................I yet again went for the needle in the haystack search because it is a Turbo spec trans. There is a resource out there for a nation wide salvage vehicle search called http://www.car-part.com/ , and I was able to find a Chevy Sprint Turbo entire power train assembly (engine and trans)(500 miles only!!!), that was removed from a car in 1988 that was rear ended and salvaged out at that time. The guy said I was the first person to call on it in 20 years, and that he was tired of looking at it. He had 500 mile front hubs, radiator, engine and trans, along with the ECU. The rest of the car was long gone..........I bought the stuff CHEAP and had the items boxed and shipped to me. The great thing is that this car got the 500 mile trans installed on this project, but even better now I have a 500 mile engine as a spare.
Above: The final Assembly of the new power train.
With the addition of some MOBIL ONE Full Synthetic motor oil, a newly found and purchased NOS Turbo, NOS distributor, and a wing and a prayer, I turned the key to see if it would turn over...........It FIRED!!! On the first attempt it started and purred as if I just pulled of the HWY. In the shadows of the night I took it down the country road that surround me and it never missed a beat (mind you without a muffler). I thought I better not push my luck since it was not licensed, no tail lights.............need I say more.
After a few weeks of tweaking the drive train, I took roughly 2 weeks to refurbish the interior with new dye for plastics, seat steam cleanings at the local car porter, the addition of a Canadian 1990 Turbo Sprint MK2 steering wheel, and some great quality carpet.
The rehabbed interior:
Next it was time to comb the pig's hair, and get a new paint job!! Dan from the body shop worked on this over our harsh winter we had for the 2007-2008 season. The car was completely stripped, windows removed, trim, fenders, hood, etc.
The Paint Process:
The Result:
I had installed some larger wheels and soon realized they were a bit too big with the rears rubbing a little. So, the originals where cleaned, new tires and then the Sprint Turbo factory white colored wheel covers were resprayed. I also found a guy online still making the original NOS style decals that caught my eye back in 1987 as a kid. I have a list of people that want to buy it from me right now, and the car I can see has gone up in value some degree due to the fuel crunch!!!!!!
So........The Unveiling:
Did I mention that I think I opened a can of worms? Well I happened to come across a few more Chevy Sprint Turbo's, and well.............lets say I have a few more things to blog about as well as many more things NON Sprint. We all have to have a niche right?
Hopefully I will get this blog up and running and make it a fun place for many to visit.